Bug-o-systems Piper-Plus Manual de usuario

INSTRUCTIONSANDPARTS MANUALPIPER-PLUSA DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA

10SYSTEM OPERATION - The user interface is very intuitive and user friendly. Important information about parameters and machine operation is displayed

100SOLDER & HEAT SHRINK4 WIRESPWS-0134CNN-50334 WIRES FROMRIB-3812LENGTH 8"CNN-50334 WIRES FROMRIB-3812LENGTH 8"CNN-5H04BACK SIDE SHOWNC

101SECTION 18.0 WIRING DIAGRAMS / CONTROL BOX / PWS-0130 / WIRING HARNESSES, CONT’D.PWS-0161Figure 18.28

102PWS-0176+-REDBLKGOF-3036 (2)PWS-0177-PHEAT SHRINK 1.5" LONGHEAT SHRINK CONNECTIONS(2 PLACES)P

103PWS-0178PWS-0136BLK 9"RED 9"8 7 6 54 3 2 1(PIN 2) WHT/ORG/BLK(PIN 2) WHT/BLK/YEL(PIN 4) WHT/

104SECTION 18.0 WIRING DIAGRAMS / CONTROL BOX / PWS-0130 / WIRING HARNESSES, CONT’D.PWS-0120PWS-0113 (2)PWS-0129BLKREDBLKREDBLUREDBLKREDPWS-0165Figure

10520 "BRNBLUWHTPWS-0171PWS-0153 (2)PWS-0172EXISTING WIREFROM PWS-0171CON-5609BRNBLUWHTPWS-0171PWS-0153 (2)PWS-0172CON-5609PWS-0151-PCON-5610RED

106SECTION 18.0 WIRING DIAGRAMS / MOTOR CONTROL CABLE / PWS-1495-XX Figure 18.36

107SECTION 19.0 WARRANTYLimited 3-Year WarrantyModel _____________________________Serial No. __________________________Date Purchased: ____________

11SECTION 3.0 DISPLAY SCREEN - MAIN SCREENThis screen is displayed immediately upon turning on the Piper Plus.Figure 3.1 – Main Screen3.1 DISPLAY – Th

12SECTION 3.0 DISPLAY SCREEN - MAIN SCREEN, CONT’D.3.3 Enter Admin PIN – Clicking on this button allows the operator to enter a PIN (Personal Identi

13SECTION 3.1.0 DISPLAY SCREEN - MAIN SCREEN - ADMIN. FUNCTION ACTIVEThe system allows managers and engineers to have total control over the system an

143.1.3 Edit Passes – Clicking on this button allows the operator to modify data stored within the folder highlighted in the DISPLAY (See SECTION 3.1

153.1.4 Rename Folder – Clicking on this button allows the operator to change the name associated with the highlighted folder. The screen below will

163.1.8 Transfer to USB – This allows data to be transferred from the Control Box to a USB drive. This data can then be loaded onto another system, s

173.1.9.1 Merge – If this option is selected, the data on the USB Drive will be merged together with the data already in the Control Box. After clicki

183.1.9.2 Replace – If this option is selected, the data on the USB Drive will replace all of the information presently stored in the Control Box. Aft

19The run screen is displayed after clicking run. This screen displays information to the welder and allows selection of passes that are stored in the

2SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

204.5 Folder – The name of the current folder that was selected from the Main Screen is displayed here. See Figure 3.1.4.6 Mode – This box displays th

21SECTION 4.1 RUN SCREEN - ADJUSTING PARAMETERSDepending on the conguration, it may be possible to make adjustments to the machine’s welding paramete

22SECTION 5.0 PENDANT OPERATIONSTwo pendants are available: A Full Function pendant with a display screen, and a smaller Limited Function pendant. Bot

235.1.I START – Starts the welding process. All other switches must be released. If the Hot/Cold switch on the front of the control box is in the upp

245.2 Full Function Pendant – (Figure 5.2) The Full Function pendant is equipped with a small LCD screen that provides information to the operator su

255.2.L Weave Width – Adjusts the weave amplitude. Pushing this switch toward the top of the pendant causes the weave amplitude to increase. Pushing

26Prior to welding, the operator can position the machine and make adjustments if the pass parameters allow it. The top row of switches is for positio

27The global conguration screen contains settings for the calibration of the travel speed and options that affect the entire system. It allows you to

287.4 PIN Number – The PIN number can be a maximum of ve digits. Only the numbers 0 - 9 are allowed. If you forget the PIN number, you will have to

29Important Safety Info: If you are going to network systems together, it is absolutely critical that the IP addresses and subnet masks are co

3 PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable acros

30Passes are xml les that store all the parameters for a pass. They are stored inside folders. They can be placed in any folder or subfolder, but not

319.5 Paste – This function allows the Administrator to paste a pass that has been copied from this or another folder. A pass must rst be copied befo

32THIS PAGE HAS INTENTIONALLY BEEN LEFT BLANK.

33SECTION 10.0 PARAMETER INPUT PAGESSECTION 10.0 – PARAMETER INPUT PAGES The Edit Screens allow the default parameters for all variables to be set and

34The Weave tab contains parameters that will affect the weaver. The dwells, amplitude, speed, and delay can be set, along with the weave mode. The co

3510.1.4 Weave Speed – This column provides the default data for the speed at which the weaver will move the welding gun from side to side during osc

36The Travel Tab will allow you to change the travel speed, delay, and reverse speed. The reverse speed can be set to a value much higher than the for

3710.2.5 True Speed – True Speed is the actual calculated speed of travel used for heat input calculations. It calculates the actual travel spe

38The Search tab allows you to search through the available waveforms in the Power Wave® S350. Clicking search with the ignore boxes checked will

39The Welding tab contains the parameters for the power source and wire feeder. It also controls the time the machine will spend in pre-purge, start u

46... Section 1.0 Technical Specications6-9 ... Piper-Plus Technical Specications / Dimensions10... Section 2.0 Control Box

4010.4.4 Crater – These values are used after the stop button is pressed for the time dened in Crater Time. See SECTION 10.4.7. 10.4.5 Prepurge – Thi

41If a new procedure is being developed, and there is no previous data available regarding the expected welding current, these steps should be followe

42CONNECTION DIAGRAMSECTION 12.0 SETUPFigure 12.0

432. Secure Carriage on RailA. Select the correct pair of holes on each side of the carriage for the rail diameter being used (see chart at right). If

44SECTION 13.0 TRACTOR DRAWINGS / PWS-4000 PWS BASE ASSEMBLY / EXPLODED VIEW123467910Make sure insulator is in place before assembling.16811413171814

45SECTION 13.0 TRACTOR DRAWINGS / PWS-4000 PWS BASE ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 PWS-4010 Tractor Frame As

46SECTION 13.0 TRACTOR DRAWINGS / PWS-4010 TRACTOR FRAME ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 9

47SECTION 13.0 TRACTOR DRAWINGS / PWS-1020 WEAVER ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 P

48SECTION 13.0 TRACTOR DRAWINGS / PWS-1030 MAIN DRIVE ASSEMBLY / EXPLODED VIEW23454567891011121314151617191821202223252624271Figure 13.4

49SECTION 13.0 TRACTOR DRAWINGS / PWS-1030 MAIN DRIVE ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 3 FAS-1350 Hex

558... Section 15.0 Pendants58 ... PWS-0200 Full Function Pendant / Exploded View59 ... PWS-0200 Full Function Pendant / Parts Li

50SECTION 13.0 TRACTOR DRAWINGS / PWS-4120 BUG MOTOR DRIVERS ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1

51SECTION 13.0 TRACTOR DRAWINGS / PWS-1200 HEIGHT CONTROL ASSEMBLY / PARTS LIST / EXPLODED VIEW ITEM QTY PART NO. DESCRIPTION 1 1

52SECTION 13.0 TRACTOR DRAWINGS / PWS-1079 TORCH MOUNTING ASSEMBLY / PARTS LIST / EXPLODED VIEW ITEM QTY PART NO. DESCRIPTION 1 1

53SECTION 13.0 TRACTOR DRAWINGS / PWS-1170 HEIGHT CONTROL MOUNT ASSEMBLY / PARTS LIST / EXPLODED VIEW ITEM QTY PART NO. DESCRIPTION 1

541211214911584191717168631311521310SECTION 13.0 TRACTOR DRAWINGS / PWS-1160 HEIGHT CONTROL MOTOR & GEARBOX ASSEMBLY / EXPLODED VIEW 202018NOTE: U

55SECTION 13.0 TRACTOR DRAWINGS / PWS-1160 HEIGHT CONTROL MOTOR & GEARBOX ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1

56SECTION 14.0 WIRE FEED ASSEMBLY / PWS-4100 WIRE FEED ASSEMBLY / EXPLODED VIEW51426378Figure 14.0

57SECTION 14.0 WIRE FEED ASSEMBLY / PWS-4100 WIRE FEED ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 MDS-1030 Ca

58SECTION 15.0 PENDANTS / PWS-0200 FULL FUNCTION PENDANT / EXPLODED VIEW Figure 14.11234556677789101112131415161718192021222425262328302927312322

59SECTION 15.0 PENDANTS / PWS-0200 FULL FUNCTION PENDANT / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 4 HDW-1008 Isolation Mount 3M M/

6SECTION 1.0 TECHNICAL SPECIFICATIONSDIMENSIONS:Piper Plus w/ PSR-2000-xx Rail & LegsPiper Plus w/ BRR-3250-xx Rail & Legs9.75"(24.77 cm)

60SECTION 15.0 PENDANTS / PWS-0200 FULL FUNCTION PENDANT / WIRING DIAGRAM 1 2 3 487659 10 11 1213 14 15 16159 1062 3 48711 1213GRN13BLK14 15RED16YELPE

61SECTION 15.0 PENDANTS / PWS-0201 LIMITED FUNCTION PENDANT / WIRING DIAGRAM1 2 3 487659 10 11 1213 14 15 16159 1062 3 48711 1213GRN13BLK14 15RED16YEL

62SECTION 15.0 PENDANTS / PWS-0201 LIMITED FUNCTION PENDANT / EXPLODED VIEW 121344567891011121314151617181920202122215Figure 15.2

63SECTION 15.0 PENDANTS / PWS-0201 LIMITED FUNCTION PENDANT / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 8 MET-0141-SS Pa

64SECTION 16.0 CONTROL BOX / PWS-0100/3100 CONTROL BOX / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1

65SECTION 16.0 CONTROL BOX / PWS-0100/3100 CONTROL BOX / PARTS LIST CONT’D. ITEM QTY PART NO. DESCRIPTION 18 18 MET-1350-SS M3 Hex Nut

66SECTION 16.0 CONTROL BOX / PWS-0130 PC104 COMPUTER BOX ASSEMBLY / EXPLODED VIEW 2813233253033613152227303164157208491131641326113221422131Figure 16

67SECTION 16.0 CONTROL BOX / PWS-0130 PC104 COMPUTER BOX ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 18 FAS-0102 Pan Hd Sc

68SECTION 16.0 CONTROL BOX / PWS-0120 CONTROL BOX HEAT SINK ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1

69SECTION 16.0 CONTROL BOX / PWS-0150 SOLENOID VALVE ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2

7BRR-3250-XX - Bent Rigid Rail - Aluminum Extrusion built to specic dimensions for given pipe O.D. (Equipped with Spring Loaded Feet, Integral Hinge

70SECTION 17.0 ACCESSORIES / PWS-4499-AC-15-25 GUN & CABLE ASSEMBLY / EXPLODED VIEW NOTE: Gun Assembly is supplied with internal wires for v

71SECTION 17.0 ACCESSORIES / PWS-4499-AC-15-25 GUN & CABLE ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 PWS-4405 Coil L

72SECTION 17.0 ACCESSORIES / PWS-4499-WC-15-25 GUN & CABLE ASSEMBLY / EXPLODED VIEW NOTE: Gun Assembly is supplied with internal wires for voltag

73SECTION 17.0 ACCESSORIES / PWS-4499-WC-15-25 GUN & CABLE ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 PWS-4405 Coil

74SECTION 17.0 ACCESSORIES / PWS-4450 TORCH HOLDER ASSEMBLY / EXPLODED VIEW / PARTS LISTPWS-4455 SENSING LEAD ASSEMBLY / EXPLODED VIEW / PARTS LIST IT

75SECTION 17.0 ACCESSORIES / PWS-5960 PIPER BRR CARRIAGE / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 PWS-5961 Carri

76BRR-3255 BRR FOOT ASSEMBLYBRR-3250-_ SECTION 17.0 ACCESSORIES / BRR-3250-_ BENT RIGID RAIL / BRR-3255 RIGID RAIL FOOT ASSEMBLY / EXPLODED VIEW / PAR

77PIPER DISPLAY SCREEN COVER• Heat and ame resistant Display Screen cover• This protective screen cover is located on the face of the be

78PSR-1000SECTION 17.0 ACCESSORIES / PSR-1000 CARRIAGE / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 PSR-1001 C

79PSR-2000SECTION 17.0 ACCESSORIES / PSR-2000 RAIL / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 10 FAS-0548 Soc HD Cap

8SECTION 1.0 TECHNICAL SPECIFICATIONSMemory: Can store greater than 10,000 passes Management Functions: Password Protected• Motion calibration ensur

80SECTION 17.0 ACCESSORIES / PWS-1300-_ PWS PIPE GROUND ASSEMBLY / EXPLODED VIEW / PARTS LIST2 ITEM QTY PART NO. DESCRIPTION 1 4

81SECTION 17.0 ACCESSORIES / PWS-4600 WIRE KITSPART NO. QTY PART NO. DESCRIPTIONPWS-4600-1.2V13FT 1.2MM SOLID WIRE, 13 MM NOZZLE, FLUSH-TAPERED

82SECTION 17.0 ACCESSORIES / PWS-4600 WIRE KITS, CONT’D.PART NO. QTY PART NO. DESCRIPTIONPWS-4600-1.2V13RS 1.2MM SOLID WIRE, 13 MM NOZZLE, RECES

83SECTION 17.0 ACCESSORIES / PWS-4600 WIRE KITS, CONT’D.PART NO. QTY PART NO. DESCRIPTIONPWS-4600-1.2V13FS 1.2MM SOLID WIRE, 13 MM NOZZLE, FLUSH

84SECTION 17.0 ACCESSORIES / PWS-4600 WIRE KITS, CONT’D.PART NO. QTY PART NO. DESCRIPTIONPWS-4600-1.2V13RT 1.2MM SOLID WIRE, 13 MM NOZZLE, RECES

85SECTION 18.0 WIRING DIAGRAMS / PIPER-PLUS CONNECTIONPWS-4000 BUG ASSEMBLYPWS-4499-AC-15-25TORCHPWS-1510WATER FLOWSENSORPWS-0100 / 3100CONTROL BOXPWS

86SECTION 18.0 WIRING DIAGRAMS / TRACTORPWS-1000Figure 18.1

87SECTION 18.0 WIRING DIAGRAMS / TRACTOR / MOTORPNMLKJHGFEDCBATSRGRNBLUBRNYELGRYBLKREDWHTCON-07RP17MENCODERHALL SENSORMOTORPWS-10541 RED2345678910PWS-

88SECTION 18.0 WIRING DIAGRAMS / TRACTOR / WIRING HARNESSESPWS-1075PNMLKJHGFEDCBATSRGRNBLUBRNYELGRYREDBLKWHTBUG-55276 5 43 2

89SECTION 18.0 WIRING DIAGRAMS / TRACTOR / WIRING HARNESSES, CONT’D.PWS-1087

9SECTION 1.0 TECHNICAL SPECIFICATIONSWELDING POWER SOURCE:• Lincoln Electric Power Wave® S350 (Optional STT® Module)• Parts and Service by any Linco

90SECTION 18.0 WIRING DIAGRAMS / PENDANT WIRINGPWS-0238SWT-1003CNN-5H06SWT-1004CNN-5H06SWT-1113(GRN)SWT-1111(BLK)CNN-5H06CNN-5036-PCNN-5036-PCNN-5035-

91SECTION 18.0 WIRING DIAGRAMS / PENDANT WIRING, CONT’D.SWT-1003CNN-5H06SWT-1004CNN-5H06SWT-1113(GRN)SWT-1111(BLK)CNN-5H06CNN-5036-PCNN-5036-PCNN-5035

92

93

94SECTION 18.0 WIRING DIAGRAMS / CONTROL BOX / WIRING HARNESSES, CONT’D.FEDCBABUG-9902REDORGGRYTANYELWIRE TIE (2)CON-5620ABCDMUG-1156TERM-4162BLKWHTGR

95SECTION 18.0 WIRING DIAGRAMS / CONTROL BOX / WIRING HARNESSES, CONT’D.PWS-0166PWS-0164

96SECTION 18.0 WIRING DIAGRAMS / CONTROL BOX / WIRING HARNESSES, CONT’D.CON-5070REDBRNBLUBLKPWS-0193-PCNN-5H08(BACK SIDESHOWN)REDCNN-5063ALL CONNECTOR

97SECTION 18.0 WIRING DIAGRAMS / CONTROL BOX HEAT SINK ASSEMBLY / PWS-0120-WDPWS-0113 (2)PWS-0129BLKREDBLKREDBLUREDBLKREDPWS-0165Figure 18.22

98PWS-0130SECTION 18.0 WIRING DIAGRAMS / CONTROL BOX / PWS-0130 WIRING DIAGRAMPWS-0133PWS-0138PWS-0186PWS-0181PCB-1204 PWS-0184PWS-0182PWS-0167PWS-016

99SECTION 18.0 WIRING DIAGRAMS / CONTROL BOX / PWS-0130 / WIRING HARNESSES876543212 14 36 58 7900-3-019CNN-5030CNN-50311.2508.500.500WIRE COLO