Bug-o-systems AGS-4000 Manual de usuario

INSTRUCTIONSANDPARTS MANUALAGS-4000(120VAC)AGS-4100(240VAC)ARC GOUGING SYSTEMPlease record your equipment identication information below for future r

10SYSTEM CONFIGURATIONS, CONT’D.AGS-4100 MDS Gouging Kit for Hi-Flex Rail 120 VACIncludes: ITEM PART NO. QTY DESCRIPTION A AGS-4120 1 N7500 Ar

11BUG-O Supplied Arcair® N7500 Automatic Gouging SystemAGS-4020 N7500 Arcair® GOUGING SYSTEM 120VAC/240VAC PART NO. QTY DESCRIPTIONAGS-4021 1 R

121) POSITIONING THE RAIL (ARR, AFR) Attach the rail parallel to the joint to be gouged. Position the rail using magnet plate or vacuum cups. Wipe t

13SETUP, CONT’D. 2c) INSTALLING BUG-5910 TUBE CARRIAGE1. Select the correct pair of holes on each side of the carriage for the rail diameter being u

14SETUP, CONT’D. 2d) POSITIONING FMD-1105 HI-FLEX CARRIAGE ON TO FMD HI-FLEX RAILAThe wheels along one side of the carriage have stainless steel shim

154) REMOTE CONTACTOR WIRING Connect to the Right Side of ARC GOUGING Control Box 120VAC outlet, see page 16. Pins A and B ……………. Connection for Arc

16SETUP (CONT’D.) 7) CONNECTING POWER TO ARC GOUGING MODULEPlug the Master Drive Unit power cord into the appropriate power supply, MPD-1000 into 120

17ARC GOUGING MODULETRAVEL DIRECTION SWITCH GOUGING ON/OFFDIGITAL SPEED DISPLAYSPEED CONTROL MACHINE OPERATIONTurn the main power “ON” at the power en

18DIGITAL READOUT CALIBRATIONInternal Control Module adjustments enable the user to change between the factory-set in/min (120 VAC) and cm/min (240 VA

19AGS-4172 Arcair® MOUNTING GROUP / EXPLODED VIEW / PARTS LISTPARTS LISTITEM PART NO. DESCRIPTION QTY 1 BUG-5178 H.D. 8" Rack w/ Clamp 1 2

2SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

20MPD-1000 MASTER DRIVE UNIT / EXPLODED VIEW 206155441111214121454611441043515552239145343840301928135432353429501631255471863336371311172627152449229

21 ITEM PART NO. DESCRIPTION QTY 1 BUG-1034 Panel Connector, 4-T, Male 1 2 WPD-1013 Rubber Ring Gasket 1 3 BUG-944

22AC POWER WIRING DIAGRAM PEM BLK RFIREDGRN GRNPCJ1 ACPOWEROUTBLK REDRED BLK 120 VAC&240 VACBLK REDPSBLU DC OUTELECTRICAL COMPONENT CHART MP

23SIGNAL WIRING PSWHT/REDWHT/BLKWHT/ORWHT/REDWHT/BLKWHT/OR+ 15 VGND- 15 V+ 15 VGND- 15 VFREDBLKCONTACTAPURPURYELYELABCD1234CICONTACTBMOTOR OUTCKCHOKEG

24PARTS LIST - ARR-1080 (ONLY) ITEM PART NO. DESCRIPTION QTY 1 ARR-1002 Rack 1 2 ARR-1027 Splicer Bar 2 3 ARR-1028 Carriage Bolt 2 4

25AFR-3000 SEMI-FLEX RAIL / CROSS SECTION / EXPLODED VIEW / PARTS LIST A 2.75" (70 mm) B 4.0" (102 mm) C 0.33" (8.5 mm) D 0.500&

26ARM-2010 / AFR-2010 ON/OFF MAGNET ASSEMBLYARV-1085 VACUUM KIT FOR ARR-1085 4' (1.18 MM)RIGID RAILARV-1080 VACUUM KIT FOR ARR-1080 8' (2.37

27The MPD-1065 Releasable 12" Carriage has a carrying capacity of 100 lb (45 kg) and can be placed anywhere on the rail by using the knob located

28BRR-1180 BENT RIGID RAIL / CROSS SECTION / APPLICATION VIEW / PARTS LISTBENT RIGID RAIL (BRR) is a rigid section of high quality alloy bent for circ

29A minimum of three (3) magnet plate or screw feet assemblies are required for each ring rail section.Vacuum Supports may be used instead of m

3 PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable across

30HI-FLEX RAIL / CROSS SECTION / EXPLODED VIEW / PARTS LISTThe FMD Flex Rail can ex from a straight to a 30" (760 mm) radius inside or ou

31The ARV-2020 (ARV-2030) Vacuum Pump Kit is recommended for use with a maximum of four (4) pieces of rail, or sixteen (16) vacuum bars.ARV-1060 Leap

32FMD-1105 12" HI-FLEX RAIL CARRIAGE / EXPLODED VIEW16141313127441133812129211101356142171918202115

33 ITEM PART NO. DESCRIPTION QTY 1 BUG-2012 Bearing 8 2 BUG-2848 Cam Bearing 2 3 CON-1029 Washer 5/16 x .015 8 4 FAS-0386 Hex Hd Cap

34ARV-2020 VACUUM PUMP KIT, 120 VAC 60HZ/1PH ARV-2030 VACUUM PUMP KIT, 240 VAC 50HZ/1PH The VACUUM PUMP KITS are 1/6 HP units that provide 15" (3

35VACUUM PUMP / PARTS LISTITEM PART NO. DESCRIPTION QTY 1 ARV-2017 1/4'' Brass Vacuum Relief Valve 1 2 ARV-2014 Vacuum Gage

36ARV-1036 VACUUM SUPPORT BAR FOR ARR, AFR AND BRR RAILSNOTE: Keep ame or arc at least 4" (101 mm) away from vacuum cups. Vacuum cups can be use

37FMD-1036 VACUUM SUPPORT BAR FOR FMD RAIL / EXPLODED VIEW / PARTS LIST478635152162387 ITEM PART NO DESCRIPTION QTY 1 ARV-1034 Choke Nipple 2

38ARC GOUGING MODULAR DRIVE TROUBLESHOOTING GUIDE BUG-O’s Modular Drive System is a system that permits mixing and matching of components to build a c

39ARC GOUGING MODULAR DRIVE TROUBLESHOOTING GUIDE, (CONT’D.) PROBLEM POSSIBLE CAUSE TEST BASE SYSTEM TEST PROCEDURE / REMEDY Speed display is

4 5 ...Introduction / Standard Features 6 ...Additional Features 7 ...Bug-O Technical Data / Dim

40ARC GOUGING MODULAR DRIVE TROUBLESHOOTING GUIDE, (CONT’D.) PROBLEM POSSIBLE CAUSE TEST BASE SYSTEM TEST PROCEDURE / REMEDY Defective RFI

41ARC GOUGING MODULAR DRIVE TROUBLESHOOTING GUIDE, (CONT’D.) PROBLEM POSSIBLE CAUSE TEST BASE SYSTEM TEST PROCEDURE / REMEDY No tractor Faulty

42ARC GOUGING MODULAR DRIVE TROUBLESHOOTING GUIDE, (CONT’D.) The Modular Drive System is equipped with internal fault diagnostic LEDs and test Points

43CAUTION: Unplug the power cord before opening or closing the case or serious injury may result. 1. Unplug the power cord. Figure 3. Procedure fo

44NOTES:

45MASTER DRIVE WIRING DIAGRAM MDP-1000/ MDP-1002/ MDP-1004NOTES:Encoder card and brake are mounted on the motor.18 pin connectors are not wired 1:1.Th

46WARRANTYLimited 3-Year Warranty*Model _____________________________Serial No. __________________________Date Purchased: ____________________Where

5The Arc Gouging Modular Drive System is the only product in the industry built using modular components. The system consists of a master drive, plug-

61. Arc Gouging Control Module2. Master Drive is recongurable by the user for different applications, by changing carriages to run on different

7MASTER DRIVE UNIT Power Requirements: MPD-1000 120VAC/50-60Hz/1Ph 2Amp fuseMPD-1002 240VAC/50-60Hz/1Ph 3Amp fuseDimensions: 7.75" L x 6.

8Arcair® N7500 TECHNICAL DATAPower Requirements: N7500 120VAC/50-60Hz/1Ph 240VAC/50-60Hz/1PhAir Requirements: Pressure: 80 PSI (5.6 kg/cm2) (5.1

9SYSTEM CONFIGURATIONS AGS-4000 MDS Gouging Kit for Rigid Rail 120 VACIncludes: ITEM PART NO. QTY DESCRIPTION A AGS-4120 1 N7500 Arcair® Gougi