Bug-o-systems BUG-6550 Manual de usuario

UNIVERSAL BUG-O-MATIC with AUTOMATED HEIGHT CONTROL (AHC)A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA

10 ITEM QTY PART NO. DESCRIPTION 1 1 BUG-5755 Control Pendant 2* 1 BUG-5980 Drive Unit, 120V * 3 1 CAS-1500 Height Slide Ass’y (Includ

11BUG-5980 DRIVE UNIT / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-5708 Right Panel 2 1 BUG-5715 Base Ass’y 3 1 B

12BUG-5990 BUG-5992 BUG-5994 COVER ASS’Y / EXPLODED VIEW / PARTS LIST18235467109121113141516171819202122 ITEM QTY PART NO. DESCRIPTION 1 1 ARM-2

13BUG-5715 BASE ASS’Y / EXPLODED VIEW / PARTS LISTBUG-5725 CROSS DRIVE ASS’Y / EXPLODED VIEW / PARTS LISTITEM QTY PART NO. DESCRIPTION 1 1 BUG-

14CAS-1555 CAS ELECTRONICS BOX / EXPLODED VIEW ITEM QTY PART NO. DESCRIPTION 1 1 BUG-9856 Panel Connector, 2-T, F 2 1 CAS-1513 Legend Plat

15 ITEM QTY PART NO. DESCRIPTION 1 4 BUG-1562 Potentiometer, 10K, 3 Turn 2 1 BUG-1572 Potentiometer, 10K, 5 Turn 3 2 BUG-5758 Toggle Sw

16CAS-1500 HEIGHT SLIDE ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CAS-1512 Torch Mounting Plate 2 1 CAS-1509

17CAS-1550 HALL EFFECT CURRENT SENSOR / ASSEMBLED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CAS-1552 Hall Effect Current Sensor Assem

18WPD-1150 CROSS ARM / EXPLODED VIEW / PARTS LISTITEM QTY PART NO. DESCRIPTION 1 1 WPD-1156 Rack, Machined 2 1 WPD-1157 Tube 3 1 WPD-

19BUG-5975 CABLE ANCHOR / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-5976 Cable Bar 2 1 BUG-9625 Stand-Off 3 1 BUG

2SAFETYMOVING PARTS can cause serious injury.PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEPCHILDREN AWAY. BE SURE THAT ALL INSTALLATIO

20BUG-5980 DRIVE UNIT / WIRING DIAGRAM / ELECTRICAL COMPONENT CHARTITEM DESCRIPTION PART NO.BUG-6550 BUG-6552 BUG-6554120 VAC 240 VAC 42 VACPC Power C

21CAS-1555 CAS ELECTRONICS / WIRING DIAGRAM / ELECTRICAL COMPONENT CHARTBUG-9856BLUREDREDCAS-1770SPEED CONTROL BOARDCON-56098-CONNECTORRIBBONREDREDBLU

22BUG-5755 CONTROL PENDANT / WIRING DIAGRAM / ELECTRICAL COMPONENT CHART

23ARR-1080 ALUMINUM RIGID RAIL / CROSS SECTION / EXPLODED VIEW / PARTS LISTALUMINUM RIGID RAIL is a rigid channel section made of high quality alloy t

24BENT RIGID RAIL (BRR) is a rigid section of high quality alloy bent for circumferential applications. A machined gear rack is mounted on the

25 A 2.75" (70 mm) B 4.0" (102 mm) C 0.33" (8.5 mm) D 0.500" (12.7 mm)ABCDAFR CROSS SECTION VIEWSEMI-FLEX RAIL (AFR) can be

26FMD-1050 HI-FLEX RAIL / CROSS SECTION / ASSEMBLED VIEW / PARTS LISTHI-FLEX RAIL is made from heavy duty, wear resistant stainless steel with steel r

27CARRIAGE OPTIONSThe Universal Bug-O-Matic with AHC can be used with many BUG-O carriages, allowing it to be used on any BUG-O rail. Each carriage is

28BUG-5960 TUBE CARRIAGE / EXPLODED VIEW / PARTS LISTThe Tube Carriage features a split carriage body for quick and easy placement on the rail. It has

29CARRIAGE WHEEL ADJUSTMENTThe MDS-1055, MDS-1065 and BUG-5960 carriages feature wheels that ride in grooves along the side of the rail. For each of t

3HIGH FREQUENCY WARNINGS WARNING: HIGH FREQUENCY CAN EFFECT MACHINE OPERATION AND THEREFORE, WELD QUALITY. SPECIAL PRECAUTIONS ARE REQUIRED WHEN

30SERVICE PROCEDURE: INSTALLING THE CROSS ARM (WPD-1150)OPTION 1 - In the FieldNOTE: Read and understand whole procedure before attempting.Tools requi

31SERVICE PROCEDURE: INSTALLING THE CROSS ARM (WPD-1150)OPTION 2 - The Electrical WayTools required: Ohm meter rated to at least 5k Ohm, at screw dri

32WARRANTYLimited 3-Year WarrantyModel _____________________________Serial No. __________________________Date Purchased: ____________________Where

4TABLE OF CONTENTS UNIVERSAL BUG-O-MATIC WITH AHC INSTRUCTIONS AND PARTS MANUALIntroduction ...

5INTRODUCTIONThe Universal Bug-O-Matic with Automated Height Control (AHC) improves weld quality through automation in three planes of movement. The p

6DETAILED SETUP 1. Secure the Rail to the WorkpieceThe Universal Bug-O-Matic with AHC is designed for use with most BUG-O rails. Descriptions of the

79. Set Weld ParametersUse the control pendant to set the seven weld parameters.A. Weave Speed. Controls the travel speed of the cross arm.B. Weave Am

8PENDANT CONTROLThe Universal Bug-O-Matic with AHC features a remote control pendant which allows the operator to run the machine from up to 10 feet (

9AUTOMATED HEIGHT CONTROLThe Universal Bug-O-Matic with AHC features automated height control (AHC), which controls the welding tip to work distance a