Bug-o-systems MM-1 Manual de usuario

INSTRUCTIONSANDPARTS MANUALMM-1PROGRAMMABLE PIPE CUTTING MACHINEPlease record your equipment identication information below for future reference. Thi

10MACHINE CONTROLSSTART / RESUME: Push to start cutting or resume cutting after a pause. If the torch has been manually positioned off the cut path,

11MACHINE CONTROLS, CONT’D.Mirror ImageSwitchRemote PendantConnectionSWT-1111ResetSWT-1112Stop /PauseSWT-1113Start / ResumePRS-1065ManualJogPendant

12PROGRAMMING PENDANT CONTROLThis is the Pendant Control with keypad and display, which plugs into the Pendant Control Connection on the control panel

13PROGRAMMING PENDANT CHARACTER MAP (Direct and Shifted Characters)Shift KeyU: set Units, inch or metricR: set RatioT: Test drives & encoders, fun

14PROGRAMMING MODES The machine runs in either the SHAPE PROGRAM, for custom programmed shapes, or the PIPE PROGRAM, for pipe intersections.To switch

15DATA REQUIRED, (Saddle Cuts, Offset Cuts, Laterals, and Miters)TYPE 1: Requires A. Small diameter (pipe being cut) B. Large diameter (pipe it

16PROGRAMMING, (Saddle Cuts, Offset Cuts, Laterals, and Miters)NOTE: All programming is done using the PENDANT CONTROL.For programming use the follow

17PROGRAMMING, CUTTING HOLES (Type 5) To program TYPE 5 Holes utilizing the “Pipe Program”. The machine is programmed to cut holes in pipes for branch

18PROGRAMMING SHAPESThe following pages describe the shape programming capabilities of the machine. Cuts of any arbitrary shape can be programmed, by

19DATA REQUIRED, (Programming Irregular Shapes)To program a completely new shape (Press “A”).Count the number of segments or operations and enter the

2MOVING PARTS can cause serious injury.PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEPCHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPE

20DATA REQUIRED, CONT’D.TYPE 6: Special Functions. Quadrant determined by function selected. 1. REPEAT: Another complete shape will be repeated a

21AUXILIARY MODES: Type 6, Quadrant 3 Auxiliary Modes are additional controls to independently turn the two internal solid-state relay outputs “ON an

22PROGRAMMING SHAPES OPERATIONWhen power is turned “ON”, the position of the torch becomes the reference START position. There are three options (the

23WRITING A SHAPE PROGRAMThe shape to be cut on the pipe must rst be laid out at as if the pipe was slit along the length and opened up at.1. Draw

24PROGRAMMING SEGMENT CHART

25MAKING A PIPE CUTTo make a pipe cut:1. Set up the machine with pipe in position and power “ON”2. Program the desired cut. (Refer to the programmin

26PROGRAMMING EXAMPLETo cut a slot in a pipe like the one shown below:1. The cut is split into segments of straight lines and circular arcs that make

27NOTES ON PROGRAMMING

28MM-1 BURNING MACHINE / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 FAS-0355 Hex Hd Cap Scr 1/4-20 x 1/2" 2 2 FAS-03

29MM-1 BURNING MACHINE COMMON / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3548 MM-1 Drive Carriage 1 1 CWO-3548-24 M

3HIGH FREQUENCY WARNINGS SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA, TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY TO STRIKE AN ARC. WA

30 ITEM QTY PART NO. DESCRIPTION 1 2 BUG-3310-20 Tube 20" 1 2 BUG-3310-30 Tube 30" (For 24" Machine) 2 1 BUG-3320-15 H.D

31DCBAAFEDBCWHTYELBLUPNKM1M2PNKBLUWHTYELTO MUG-1633__SHIELDED CABLE

32SEO-3350 MM-1 STANDARD ARM / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 ARR-1080 Hvy Duty Alum Rigid Rail 2 1 CWO-3349

33SEO-3350-24 MM-1 24" CAPACITY STD ARM ASSEMBLY / EXPLODED VIEW / PARTS LISTPlace Item 4 here1,5,6,73248 ITEM QTY PART NO. DESCRIPTION 1 1

34SEO-3390 MM-1 8' BED EXTENSION / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 ARR-1080 Hvy Duty Alum Rigid Rail 2 1 C

35SEO-3390-24 MM-1 24" CAPACITY 8' BED EXTENSION / EXPLODED VIEW / PARTS LIST51,6,7,92388410 ITEM QTY PART NO. DESCRIPTION 1 1 ARR-108

36SEO-3590 ROLLER BLOCK ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3342 T-Handle w/Stud SS 3/8-16 2 1 CWO-3

37RIGHT SIDE EXTERIOR VIEWRIGHT SIDE EXTERIOR VIEWVARIOUS ITEMS OMITTED FOR CLARITY1231021,19145491513818207161721116 ITEM QTY PART NO. DESCRIP

38CWO-3730 ENCODER ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3352 MM-1 Encoder Gear Assembly 2 2 CWO-5271

39CWO-3985 CABINET ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-5221 Bottom Plate 2 2 CWO-5222 Channel Suppo

4TABLE OF CONTENTS MM-1 PROGRAMMABLE PIPE CUTTING MACHINEINSTRUCTIONS AND PARTS MANUALPAGE 5 ... Introduction / Technical Data / Dimensions 6-7

40CWO-9440 MOTOR ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-9433 Motor Mount Plate H.D. 2 1 CWO-9439 Gear

41BUG-6050 HAND HELD PENDANT / WIRING DIAGRAM / PARTS LISTPIN COLOR DESCRIPTIONA Black Circuit ComB Yellow TX (Transmit)C Orange RX (Receive) 960 Baud

42CBO-4119 INTERCONNECTING WIRING HARNESSCONNECTOR “B”TO LINEAR DRIVEMC2CONNECTOR “C”CONTROL MODULE SPEED SIGNALS CMCONNECTOR “D”SIGNALSTOCONTROLMODUL

43CBO-4160/CBO-4162 MM-1 CONTROL PANEL / WIRING DIAGRAMELECTRICAL COMPONENT CHARTITEMDESCRIPTIONCBO-4160120 VAC#CBO-4162240 VAC#CB Circuit Breaker BUG

44CBO-4170 MM-1 REMOTE PENDANT / WIRING DIAGRAMCBO-4171-__ MM-1 PENDANT CABLE: WIRING DIAGRAM

45SEO-4123 ENCODER WIRING HARNESS / WIRING DIAGRAM / PARTS LIST

46OPERATION CHECKLIST AND TROUBLESHOOTING1. Plug in the machine to the required voltage source and turn “ON / OFF” switch to the “ON” position. Operat

47PROGRAMMED DIAGNOSTICS FOR THE MM-1Some simple diagnostic tests are available in the program, by using the Hand Held terminal. These require using t

48WARRANTYLimited 3-Year Warranty*Model ____________________________Serial No. _________________________Date Purchased: ___________________Where Pu

5TECHNICAL DATAPower Requirement: 120 VAC/50-60/1 240 VAC/50-60/1Speed Range: 0 to 3 rpmCutting Diameter: 4" to 16" (100 to 400 mm)Pip

6SETUPThe MM-1 is shipped in its major components for easy installation. The major components are the Adjustable Table and Headstock, Drive Carriage,

7STEP 7: Test communication. To test the communication of the machine rst, press the restart button. Then, use the Manual Jog switch located on the

8SETUP DIAGRAMHEADSTOCKPROGRAMMINGPENDANTCONTROLPANELENCODERCABLE SUPPORTRAILROLLER BLOCK ASSEMBLYDRIVE CARRIAGECLUTCHDRIVE CARRIAGESTANDARD PIPE BED

9SUGGESTED ROLLER POSITIONS(Based on pipe diameter)