Bug-o-systems CW-11 Manual de usuario

INSTRUCTIONSANDPARTS MANUALCW-11CIRCLE WELDERPlease record your equipment identication information below for future reference. This information can b

10CWO-6210 ROTATION CONTROLSDigital ReadoutOn/Off SwitchPilot LightTravel DirectionSpeed ControlDIGITAL READOUT:Displays reference number only.SPEED C

11TECHNICAL DATAInput Voltage: 115 VACAmperage: 0-600 amps.Voltage: 0-50Wire Sizes: .035-.120 (0.8-3.048 mm) Max. Wire Size: .120 Flux Core 3/32 S

12CWO-1100 CW-11 CIRCLE WELDER / EXPLODED VIEW211211172619142325102272313 29615242189188272816213430315

13CWO-1100 CW-11 CIRCLE WELDER / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 BUG-3278 Spacer *2 1 BUG-3291 LN-9F Wire Feeder 3 1

14CWP-3365 HEAVY DUTY MAN HRZ; STD MAN VRT / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 ABR-1060 V-Guide Ways 33" 2 1

15CWO-3165 CW-11 HOUSING ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-4133 1/4-18 NPSM Hex Plug, Brass 2 1 CW

16CWO-3313 BRUSH HOLDER & SUPPORT ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-4472 Brush Holder Support 2

17CWO-3432 CW-11 SHAFT ASSEMBLY / EXPLODED VIEW / PARTS LISTCWO-3490 FLUX HOPPER ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTIO

18CWO-3498-11 WIRE REEL ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-3293 Reel, 60 Lbs. 2 1 CWO-3217-11 Wire

192 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-1511 1/8" Pipe Plug Black Iron 2 1 CWO-4482 Flange Bearing 2" Bore 3 2 FAS-1398 9/1

2SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

20CWO-3534 SLIDE BAR ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3912 Slide Bar Assembly 2 2 CWO-9033 Top /

21CWO-3538 CW-11 CAMSHAFT & SPACER ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-4352 Ball Joint End 3/8-16 R

22CWO-6210 ROTATION CONTROL / EXPLODED VIEW / PARTS LIST121212,13,20106262723324481179712,13,202221952114,1514,1611181320282930323331 ITEM QTY PART

23* NOTE: STRIP 4" FROM BOTH ENDS OF 900-4-014 INSIDE & OUT (X 2)BUG-1563 (2)TERM WTE 0602 (6)SWT-FNC2TIE-4002 (2)USE AS STRAIN RELIEFINSIDE

24CWO-3952 SMALL BRUSH ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3950 Small Retainer Assembly 2 8 CWO-583

25CWO-2978-ES LN-9 CONTROL CABLE / DETAIL VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 32" 900-4-016 16/10 SO Cable 2 1 CWO-6069

26CWO-3974 CONTROL CABLE / DETAIL VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CON-3912S C

27ELECTRICAL COMPONENT CHARTITEM DESCRIPTION PART NO.1 LN-9 Wire Feeder CWO-35302 Weld Cable 4/0 50' CWO-30403 Collector w/Power Racker CWO-31334

28ELECTRICAL COMPONENT CHARTITEM DESCRIPTION PART NO.1 LN-9 Wire Feeder BUG-32912 Weld Cable 4/0 50' CWO-30403 Collector w/Power Racker CWO-31334

29CWO-6210 ROTATION CONTROL / WIRING DIAGRAMELECTRICAL COMPONENT CHART ITEM DESCRIPTION PART NO. 1 Toggle Switch ARM-2279 2 Red Neon Lamp CWO-

3 PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable acros

30CWO-3530 LN-9 WIRE FEEDER / WIRING DIAGRAM

31CWO-3535 LN-9 WIRE FEEDER / WIRING DIAGRAM / ELECTRICAL COMPONENT CHARTELECTRICAL COMPONENT CHARTITEM DESCRIPTION PART NO.1 Toggle Switch On-Off ARM

32CWO-1560-A #5 .035 GUN ASSEMBLY MIG/FLUX .035 WIRE SIZE CWO-8027 15H-35 CONTACT TIP 10 CWO-8034 25CT-75 NOZZLE 1 CWO-8035 35CT NOZZLE INS

33CWO-1560-F #5 1/8 Gun Assembly Mig/Flux 1/8 Wire Size CWO-8033 15H-18 Contact Tip 10 CWO-8034 25Ct-75 Nozzle 1 CWO-8035 35Ct Nozzle Insula

342317891012131415411A1156 ITEM QTY PART NO. DESCRIPTION 1 1 PXS-15106-3/32 Nozzle Insert 2 1 PXT-10570 Socket Head Screw 3 1 PXS-1049

35#5 GUN & CABLE ASSEMBLY / EXPLODED VIEW / PARTS LIST97541381062* ITEM NOT SHOWN* * OPTIONAL ITEMS11 12 7 13PARTS LIST WIRE SIZEITEM QTY PART NO.

36CW-11 DRIVE ROLL KITSPART NO. DESCRIPTIONBUG-3150-035 DRIVE ROLL KIT .035 (0.9mm) SOLID WIREBUG-3150-035C DRIVE ROLL KIT .035 (0.9mm) CORED WIREBUG-

37CWP-3350-WD POWER RACKING DIAGRAMVERTICAL DRIVERACKING MOTOR(CWP-3355)POWER RACKER CABLE(CWO-3976)TERMINALBLOCK ASSEMBLY(CWO-3969)SMALLRETAINER BRUS

383-JAW EXPANDABLE CHUCKSCWO-3660CWO-3661CWO-3662CWO-36633-Jaw Expandable ChucksMounts and automatically centers the Circle Welder on nozzles with or

39OPTIONAL 2-AXIS MOTORIZED RACKING EQUIPMENT / CWP-3350 /EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWP-3351 Motorized Hor

4

40OPTIONAL MOTORIZED RACKING EQUIPMENT / PRS-1100 / EXPLODED VIEW / WIRING DIAGRAM

41OPTIONAL MOTORIZED RACKING EQUIPMENT / PRS-1100 / PARTS LISTITEM COMPONENT ITEM DESCRIPTION 120VAC 240VAC 42VAC1 PRS-1111Input End Panel12 BUG-2923.

42OPTIONAL MOTORIZED RACKING EQUIPMENT / PRS-1075 / EXPLODED VIEW / PARTS LIST

43PREVENTIVE MAINTENANCE / CW-11 CIRCLE WELDERIMPORTANT: Make sure the input power at the power source is turned off and the 50' weld cable is di

44Refer to CW-11 Electrical Component Chart. (Pg. 27)LN-9 Wire Feed Control Item #6:Open control box, use an air hose to blow out dust and dirt. Check

45Refer to CW-11 Electrical Component Chart. (Pg. 27)CW-11 Collector Item #3:The collector ring should be sanded once a year. If the collector ring is

46WARRANTYLimited 3-Year Warranty*Model _____________________________Serial No. __________________________Date Purchased: ____________________Where

5TABLE OF CONTENTS CW-11 CIRCLE WELDERINSTRUCTIONS AND PARTS MANUALPAGE 6-7 ... Introduction / Features / Setup and Operation 8-9 ... CWO-3535 LN-

6INTRODUCTION The CW-11 (CWO-1100) Circle Welder is designed for welding of nozzles into vessels or domed heads utilizing SUB-ARC, MIG or FLUX CORED

7SETUP AND OPERATION, CONT’D.ADDITIONAL CABLESThe circle welders are supplied with the following cables: 1. CWO-3971 50' (15 m) power cable that

8CWO-3535 LN-9 WIRE FEEDER CONTROLSA. Wire Burn Back ControlB. Wire Polarity ControlC. Wire Direction ControlD. Volt / Wire Speed MeterE. Meter S

9CWO-3535 LN-9 WIRE FEEDER CONTROLS (for further information refer to Lincoln Electric LN-9 Wire Feeder Operators Manual)A. WIRE BURN BACK CONTROL: