Bug-o-systems CW-18 Manual de usuario

INSTRUCTIONSANDPARTS MANUALCW-18CIRCLE WELDERPlease record your equipment identication information below for future reference. This information can b

10On/Off SwitchPilot LightTravel DirectionSpeed ControlDIGITAL READOUT:Displays reference number only.SPEED CONTROL:Controls the speed in which the ma

11TECHNICAL DATA35"(889 mm) Min: 48" ( 1,219 mm) Max: 73.5" ( 1,867 mm)43"(1092 mm)10"-50"(10-1270 mm)DIMENSIONSInp

1211151424323310301613232526272812318293424512372119122181776351920223136CWO-1800 CW-18 CIRCLE WELDER / EXPLODED VIEWNote: Shown with optional ux rec

13 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-1123 Control Mt. Spacer Block 2 1 CWO-1105 E-Stop Assembly 3 1 CWP-3365 Hvy Duty Manual Hrz; S

14CWO-1105 E-STOP / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWO-1101 E-Stop Box 2 1 CWO-1103 E-Stop "L" Br

15

16CWO-3133 CW-11/CW-18 COLLECTOR WITH POWER RACKER ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1034 Panel Connector 4-T, M 2 12 CWO-3127 Brass Ri

17CWP-3365 HEAVY DUTY MAN HRZ; STD MAN VRT / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 ABR-1060 V-Guide Ways 33" 2

18 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-4133 1/4-18 Npsm Hex Plug, Brass 2 1 CWO-5842 Center Tube Housing 3 1 CWO-5845 Top Housing P

19 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-4473 Brush Holder Support 2 1 CWO-4473 Attachment Bar 3 3 CWO-3263 Large Brush Holder 4 6 C

2SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

20543121232 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3757 Hopper Support Rod 2 1 CWO-3760 Clamp Block 1/2" 3 1 CWO-3478 1-3/4"

21431756212534 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3620 Motor Mount Bracket 2 1 CWO-4846 Right Angle Dc Motor 4066 3 1 CWO-5769 Gear

22245631613126551031771111811829137115104 ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1338 I.D. Plate 2 1 CWO-5788 Cover Plate 3 1 CWO-5887

23451632213524 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-5094 Upper Guard 2 1 CWO-9142 Lower Guard 3 4 FAS-1376 Rivet 1/8" Dia x 3/8&q

2481937465299 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-4352 Ball Joint End 3/8-16 R.H. 2 1 CWO-5042 Ball Joint End 3/8-16 L.H. 3 1 CWO-9081

2545231362,3,4,58711129110 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-6726 Terminal Block 14-Pin 2 1 CWO-9071 Terminal Block Support CW-18 3 2

26332211 ITEM QTY PART NO. DESCRIPTION 1 32" 900-4-016 16/10 So Cable 2 1 CWO-6069 Cable Connector 9-T, F 3 9 TERM-WTE-0602 #6 Fo

27CWO-4900 33# LOAD SPRING ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 CWO-4074 Spring 16.5# 2 2 CWO-5707 Colla

28CWO-6210-CW18 ROTATION CONTROL / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 ARM-2279 Toggle Switch 2 1 BUG-9445 Power

29= INDICATES ITEMS THAT ARE SUPPLIED TOGETHERELECTRICAL COMPONENT CHARTITEM DESCRIPTION PART NO.1 Toggle Switch ARM-22792 Red Neon Lamp CWO-62063 Sp

3PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable across the

302317891012131415411A1156 ITEM QTY PART NO. DESCRIPTION 1 1 PXS-15106-3/32 Nozzle Insert 2 1 PXT-10570 Socket Head Screw 3 1 PXS-10493-

31123247568CWO-3710-_ SUB ARC GUN ASSEMBLY ITEM QTY PART NO. DESCRIPTION 1 1 CWO-1816 Wire Feed Adaptor 2 2 CWO-1817 Bulk Head Connector Qc

32CWO-36603-Jaw Expandable ChucksMounts and automatically centers the Circle Welder on nozzles with or without anges. As shown below.PART NO. FOR NOZ

33OPTIONAL 2-AXIS MOTORIZED RACKING EQUIPMENT / CWP-3350 /EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWP-3351 Motorized Hor

34OPTIONAL RACKING MOTORIZED RACKING / CWP-3351 / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWP-3355 Hvy Duty Rack 150:1 No

35OPTIONAL MOTORIZED RACKING EQUIPMENT/PRS-1100/EXPLODED VIEW/ WIRING DIAGRAM

36OPTIONAL MOTORIZED RACKING EQUIPMENT/PRS-1100/PARTS LISTITEM COMPONENT ITEM DESCRIPTION 120VAC 240VAC 42VAC1 PRS-1111Input End Panel12 BUG-2923.7 Am

37OPTIONAL MOTORIZED RACKING EQUIPMENT/ PRS-1075 / WIRING DIAGRAM

38PREVENTIVE MAINTENANCE / CW-18 CIRCLE WELDERIMPORTANT: Make sure the input power at the power source is turned off and the 50' weld cable is di

39PREVENTATIVE MAINTENANCE / CW-18 CIRCLE WELDER, CONT’D. Refer to CW-18 Electrical Component Chart. (Pg. 15)Wire Feeder Assembly Item #1:Check brushe

4

40PREVENTATIVE MAINTENANCE / CW-18 CIRCLE WELDER, CONT’D. Refer to CW-18 Exploded View & Parts List. (Pg. 12-13)CW-18 Collector Item #3:The collec

41Limited 3-Year Warranty*Model _____________________________Serial No. __________________________Date Purchased: ____________________Where Purchas

5TABLE OF CONTENTS CW-18 CIRCLE WELDERINSTRUCTIONS AND PARTS MANUALPAGE 6-7 ... Introduction / Setup and Operation 8-9 ... CWO-1805 Wire Feeder

6INTRODUCTION The CW-18 (CWO-1800) Circle Welder is designed for welding of nozzles into vessels or domed heads utilizing SUB-ARC. The CW-18 mounts o

7SETUP AND OPERATION, CONT’D.WIRE SPEED AND VOLTAGE ADJUSTMENTThe wire speed control on the front of the CWO-1805 Wire Feed Control box has a dial tha

8ABCIHD EGFA. AmmeterB. Circuit breakerC. VoltmeterD. StartE. StopF. Inch up and inch downG. Current controlH. TravelI. Voltage controlCWO-18

9NOTE: For further information refer to Lincoln Electric NA-3 Operator’s Manual.A. AMMETERIndicates current only while welding.B. CIRCUIT BREAKERPro