Bug-o-systems CW-5AX Manual de usuario

INSTRUCTIONSANDPARTS MANUALCW-5AXCIRCLE WELDERPlease record your equipment identication information below for future reference. This information can

10CW-5AX CIRCLE WELDER / EXPLODED VIEW517181229 3119862821263353073332112422011015259141634372736224

11CW-5AX CIRCLE WELDER / PARTS LISTITEM QTY PART NO. DESCRIPTION 1 1 CWO-1660 CW-5AX Racking System 2 1 CWO-1685 Small Horizontal Racker 3

12GRNWHTBLKORGGRNBRNBLUBLKWHTORGREDBLKWHTREDBLKWHTGRNWHTBLKREDORGBLUBRNWHTBLKWHTBLKCW-5 AX CIRCLE WELDER / WIRING DIAGRAM12101416213941181715953To Pow

13CW-5 AX CIRCLE WELDER / ELECTRICAL COMPONENT CHARTELECTRICAL COMPONENT CHARTITEM DESCRIPTION PART NO.1 Meter Kit AssemblyCWO-30272 Weld Cable 4/0 50

14CWO-1660 CW-5AX RACKING SYSTEM / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 ABR-1070 V-Guide Ways 19" 2 1 CWO-1675

15CWO-3001 SHAFT ASSEMBLY / EXPLODED VIEW / PARTS LISTCWO-3004 CAM SHAFT AND SPACER ASSEMBLY / EXPLODED VIEW / PARTS LIST86413997295 ITEM QTY PART

16CWO-3005 5" CAM ASSEMBLY / EXPLODED VIEW / PARTS LISTCWO-3008 WIRE REEL MOUNT ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCR

17CWO-3027 METER KIT ASSEMBLY / EXPLODED VIEW / PARTS LISTCWO-3027 METER KIT ASSEMBLY / WIRING DIAGRAM31110411101012111012138765934 ITEM QTY PART NO.

18CWO-3063-2 LARGE BRUSH HOLDER AND SUPPORT / EXPLODED VIEW / PARTS LISTCWO-3384 P.M. MOTOR ASSEMBLY / EXPLODED VIEW / PARTS LIST141512614765131591011

1987496312659CWO-3199 HOUSING ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1296 90 Degree Hose Adaptor 2 1 C

2SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

20CWO-3332 GMA WIRE FEEDER CONTROL / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-2255 Toggle Switch 2 2 BUG-2287

21CWO-3332 GMA WIRE FEEDER CONTROL / WIRING DIAGRAMELECTRICAL COMPONENT CHARTITEM DESCRIPTION PART NO.1 Toggle Switch ON-Off-ON BUG-22552 Power Recept

22CWO-6210 ROTATION CONTROL BOX / EXPLODED VIEW / PARTS LIST121212,13,20106262723324481179712,13,202221952114,1514,1611181320282930323331 ITEM QTY

23CWO-6210 ROTATION CONTROL BOX / WIRING DIAGRAMELECTRICAL COMPONENT CHART ITEM DESCRIPTION PART NO. 1 Toggle Switch ARM-2279 2 Red Neon Lamp

24CWO-1560-A #5 .035 GUN ASSEMBLY MIG/FLUX .035" (.9MM) WIRE SIZE CWO-8027 15H-35 CONTACT TIP 10 CWO-8034 25CT-75 NOZZLE 1 CWO-8035 3

25CWO-1700-A #5 .035 GUN ASSEMBLY SUB ARC .035" (.8MM) WIRE SIZE CWO-8027 15H-35 CONTACT TIP 10 CWO-8036 55 SW GAS DIFFUSER 1 CWO-

26#5 GUN AND CABLE ASSEMBLY / EXPLODED VIEW / PARTS LISTPARTS LIST WIRE SIZEITEM QTY PART # DESCRIPTION .035 .045 .052 1/16 5/64 3/321 1 CWO-8024 15H-

27CWO-3418 TRANSMISSION 3.5:1 ASSEMBLY / EXPLODED VIEW / PARTS LISTCWE-1530 SMALL BRUSH HOLDER ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART

28 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3491-48 Flux Hose 3/4" x 1" x 48" Lg. 2 1 CWO-3757 Hopper Support Rod 3 1 CWO-3

29CWO-3690-_ K231 SUBARC GUN ASSEMBLY / EXPLODED VIEW / PARTS LIST1234A4B561111a7810121314159 ITEM QTY PART NO. DESCRIPTION 1 1 PXS-15106-3/3

3 PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable acros

30CWO-3700-_ SUBARC GUN ASSEMBLY / EXPLODED VIEW / PARTS LIST1232476 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3698 Adaptor-LN7 2 2 CWO-1817 Bu

31CW-5AX DRIVE ROLL KITSCWO-7026-.035 DRIVE ROLL KIT .035 (0.9mm) SOLID WIRE CWO-7026-.035C DRIVE ROLL KIT .035 (0.9mm) CORED WIRECWO-7026-.052 DRI

32CWO-3894 HILLSIDE KITThe CWO- 3894 Hillside Kit provides a single rise and fall motion per revolution of the machine to provide the motion required

33CARRIAGESCWO-4530 151 CarriageThe 151 Carriage mounts on a standard monorail. The carriage allows the operator to move the machine the length of the

343-JAW EXPANDABLE CHUCKSCWO-3660CWO-3661CWO-36623-Jaw Expandable ChucksMounts and automatically centers the Circle Welder on nozzles with or without

35SETUP INSTRUCTIONS FOR CW-5AX / CB-1P USED IN SPRINKLER FABRICATIONSUPPORTING FIXTURE AND PIPE STANDSThe rst priority should be given to where the

36INSTALLING CARRIAGES AND MACHINES ON THE MONORAILAssemble carriages and put them on the rail.The CW-5AX welder is put on the carriage that is neares

37SUGGESTED SETUP DIAGRAM FOR CW-5AX / CB-1P USED IN SPRINKLER FABRICATION3/4" x 6" x 26" BAR(19 x 152 x 660 mm)TACK WELD 1/8" x 1

38PREVENTIVE MAINTENANCE / CW-5AX CIRCLE WELDERIMPORTANT: Make sure the input power at the power source is turned off and the 50' weld cable is d

39Refer to CW-5AX Electrical Component Chart. (Pg. 13)GMA Wire Feed Control Item #7:Open control box, use an air hose to blow out dust and

4 5 ...Introduction / Features / Setup and Operation 7 ...CWO-3332 Wire Feeder Controls 8 ...CWO-6210 Rotation Controls 9 ...Technical

40Refer to CW-5AX Electrical Component Chart. (Pg. 13)CW-5AX Collector Item #5:The collector ring should be sanded once a year. If the collector ring

41WARRANTYLimited 3-Year Warranty*Model ____________________________Serial No. _________________________Date Purchased: ___________________Where Pu

5INTRODUCTION The CW-5AX Circle Welder is designed for circular single or multi-pass welding of couplings on sprinkler pipe utilizing MIG or FLUX CORE

6SETUP AND OPERATION, CONT'D.ADDITIONAL CABLESThe circle welders are supplied with the following cables: 1. CWO-3139 50' (15 m) power cable

7CWO-3332 WIRE FEEDER CONTROLSWIRE FEED SPEED CONTROL:This control sets the feed speed of the wire feeder. Turn the knob to the left for slower speeds

8CWO-6210 ROTATION CONTROLSDIGITAL READOUT:Displays reference number only.SPEED CONTROL:Controls the speed in which the machine travels. The depicted

9TECHNICAL DATAAmperage: 0-500 ampsInput Voltage: 115 VACVoltage: 0-50 VACWire Sizes: .035 - 3/32" (.8 - 2.38 mm)Rotation Speed: .5-6.0 rpmC