Bug-o-systems CWP-7 Manual de usuario

INSTRUCTIONSANDPARTS MANUALCWP-7CIRCLE WELDERPlease record your equipment identication information below for future reference. This information can b

10WIRE FEEDER CONTROLSThe third section of the control panel is the wire feeder controls (Items 12-21 on page 8). An overview of each wire feeder cont

11CWP-1570 CONTROL PANEL - OPEN BOX / EXPLODED VIEW4 4456782 31109111213141516171819132021222928262523242730313937383632333534404142434445464647474747

12CWP-1570 CONTROL PANEL - OPEN BOX / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWP-1571 Enclosure, hinged 2 1 CWP-1573 Legend Plate, Ro

13

14 

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16TECHNICAL DATAAmperage: 0-500 ampsInput Voltage: 115 VACVoltage: 0-50 VACWire Sizes: .035-3/32" (.8-2.4 mm)Rotation Speed: .2-2.2 rpmWeldi

17CWP-1700 CWP-7 CIRCLE WELDER / EXPLODED VIEW229530132531832271215282916211441182372242617196103120120*28 * Shown with optional ux recovery system

18CWP-1700 CWP-7 CIRCLE WELDER / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CBP-1640 Motorized Racking System 2 1 CWO-1690 Large Horizont

19ELECTRICAL COMPONENT CHARTITEM DESCRIPTION

2SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

20CWO-3495 CW-7 COLLECTOR / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 6 CWO-3127 Brass Ring 4.250" Dia x .188 Thk 2 1

21CWO-3139 UNIVERSAL POWER CABLE / EXPLODED VIEW / PARTS LISTCWO-3139-M MILLER POWER CABLE / EXPLODED VIEW / PARTS LIST

22CWO-1690 HORIZONTAL RACKER / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-2032 Knob, Black 2 1 CWO-1671 Racker Shield

23CWO-2005 WIRE FEEDER GUARD / EXPLODED VIEW / PARTS LIST362154 ITEM QTY PART NO. DESCRIPTION 1 1 BUG-3209 Hinge 3/4" x 2" Lg 2

24CWO-3496 SHAFT ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-9096 Outlet Bushing, Oxygen 2 2 CWO-4049 O-Rin

255423678551CWO-3063 LARGE BRUSH HOLDER AND SUPPORT / EXPLODED VIEW / PARTS LISTCWO-3194 HOUSING ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART

26CWE-1530 SMALL BRUSH HOLDER ASSEMBLY / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWE-1531 Retainer Support Small 2 1 CW

27CWO-1560-A #5 .035 GUN ASSEMBLY MIG/FLUX .035 WIRE SIZE CWO-8027 15H-35 CONTACT TIP 10 CWO-8034 25CT-75 NOZZLE 1 CWO-8035 35CT NOZZLE INSU

28CWO-1700-A #5 .035 GUN ASSEMBLY SUB ARC .035 WIRE SIZE CWO-8027 15H-35 CONTACT TIP 10 CWO-8036 55 SW GAS DIFFUSER 1 CWO-8039 45-3545-15 CA

29CWO-3690-_ K231 SUBARC GUN ASSEMBLY / EXPLODED VIEW / PARTS LIST1234561111a7810121314159 ITEM QTY PART NO. DESCRIPTION 1 1 PXS-15106-3/32 Noz

3PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable across the

30CWO-3700-_ SUBARC GUN ASSEMBLY / EXPLODED VIEW / PARTS LIST1232476 ITEM QTY PART NO. DESCRIPTION 1 1 CWO-3698 Adaptor-LN7 2 2 CWO-1817 Bu

31 * ITEMS NOT SHOWN9667811 67541368102#5 GUN AND CABLE ASSEMBLY / EXPLODED VIEW / PARTS LISTPARTS LIST WIRE SIZEITEM QTY PART NO. DESCRIPTION .035 .0

323-JAW EXPANDABLE CHUCKSCWO-36603-Jaw Expandable ChucksMounts and automatically centers the Circle Welder on nozzles with or without anges. As shown

33OPTIONAL MOTORIZED RACKING EQUIPMENT / CWO-1690-MH / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1550 Gear Motor (150:1)

34OPTIONAL HORIZONTAL MOTORIZED RACKING / CWP-3351 / EXPLODED VIEW / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 CWP-3355 Hvy Duty Rack 150:1

35OPTIONAL MOTORIZED RACKING EQUIPMENT / PRS-1100 / EXPLODED VIEW / WIRING DIAGRAM

36OPTIONAL MOTORIZED RACKING EQUIPMENT / PRS-1100 / PARTS LISTITEM COMPONENT ITEM DESCRIPTION 120VAC 240VAC 42VAC1 PRS-1111Input End Panel12 BUG-2923.

37OPTIONAL MOTORIZED RACKING EQUIPMENT / CWP-3363 / EXPLODED VIEW / PARTS LISTOPTIONAL MOTORIZED RACKING EQUIPMENT / PRS-1075 / EXPLODED VIEW / PARTS

38PREVENTIVE MAINTENANCE / CWP-7 CIRCLE WELDERIMPORTANT: Make sure the input power at the power source is turned off and the 50' weld cable is di

39Refer to CWP-7 Electrical Component Chart. (Pg. 13)GMA Wire Feed Control Item #6:Open control box, use an air hose to blow out dust and dirt. Check

4TABLE OF CONTENTS CWP-7 CIRCLE WELDERINSTRUCTIONS AND PARTS MANUALPAGE5 ... Introduction / Features / Setup and Operation8-9 ...CWP-1570 C

40Refer to CWP-7 Electrical Component Chart. (Pg. 13)CW-7 Collector Item #11:The collector ring should be sanded once a year. If the collector ring is

41WARRANTYLimited 3-Year Warranty*Model ____________________________Serial No. _________________________Date Purchased: ___________________Where Pu

5INTRODUCTION The CWP-7 Circle Welder is designed for welding of nozzles into vessels or domed heads utilizing SUB-ARC, MIG or FLUX CORED PROCESS, wit

6SETUP AND OPERATION, CONT'D.ADDITIONAL CABLESThe circle welders are supplied with the following cables:1. CWO-3139 50' (15 m) power cable

7MAKING A WELD 1. Connect the ground cable to the workpiece. The ground cable must make good electrical contact with the work. 2. Set Weld ON/OFF S

8CWP-1570 CONTROL PANELThe CWP-1570 control panel, (shown below), controls all aspects of the CWP-7 machine and the weld and provides real time displa

9KEYPADThe keypad (Item 12 on page 8) is the second section of the control panel. This is used for programming and inputting dimensions. An overview