Bug-o-systems Programmable Gantry System Manual de usuario

A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA PHONE: 412-331-1776 http://w

10PROGRAMMING DATA REQUIREMENTS, CONT’D.Type 7. Clockwise arc, must be less than 1800. Quadrant determined by direction of end point of arc relativ

11AUXILIARY MODES: TYPE 6, QUADRANT 3 ModeNo.Output 1 Output 2 Speed0 Off Off Set1 Off On Set2 Off Off Hi3 Off On Hi4 On Off Set5 On On Set6 On Off H

12PROGRAMMING DATA REQUIREMENTS, CONT’D.SET % SPEED, FRACTION OF SET SPEED: Type 6, Quadrant 4 Selecting Type 6-4 allows the speed to change to a fra

13SHAPE PROGRAMMING EXAMPLES EXAMPLE: OBROUND SHAPE TOTAL NO. OF SEGMENTS = 6 AB: Type 1 species Clockwise Arc Quadrant No. is 2 Size 300 speci

14SHAPE PROGRAMMING EXAMPLES, CONT’D.Type 6 Quadrant 1. The shape shown has a rectangular tooth form repeated six times. The required shape is number

15HAND HELD PENDANT This is a hand held terminal with keypad and display, which plugs into the control panel. Press keys A, B, C, D, or E for the func

16PGS-1000 PROGRAMMABLE GANTRY SYSTEM1021191211011913151614171517813101139476to

17PGS-1000-8,-10,-12 PROGRAMMABLE GANTRY SYSTEM PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 2 BUG-2785 Carriage, 36" 2 1 BUG-2975 Cabl

18MUG-1680 CONTROL BOX FUNCTIONS214895673PANEL CONTROLS: 1. SPEED 2. START / RUN 3. STOP / PAUSE 4. RESET5. PILOT LIGHT 6. POWER ON/OFF SWITCH 7.

19MUG-1680 CONTROL BOX WIRING DIAGRAMPCBLKGRNWHTCBSW 1PLBLKWHTBLKBLKT1BLU + YELBLU + YELGYREDGYREDBLKWHTBLKBLKGYBLU + YELREDBLUREDGRNT2GYBLU + YELREDS

2SAFETYPROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR

20MUG-1680 CONTROL BOX ELECTRICAL COMPONENT CHART ITEM DESCRIPTION MUG-1680 MUG-1682 MUG-1684 120 VAC 240 VAC 42 VACPC Powe

21MUG-1590-E DRIVE UNIT / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1595 Gear Motor (100:1) 2 1 BUG-2988 Left Sid

223 ITEM QTY PART NO. DESCRIPTION 1 1 BUG-6059 Encoder 2 1 BUG-6044 Flexible Coupling 3 1 BUG-6047 Pinion w/ Shaft 4 2 FAS-0115 Pan

23DRIVE UNIT / ENCODER ASSEMBLY WIRING DIAGRAMMUG-1633-Shielded cableConnector6-T, MBUG-9909PanelMUG-1156Panel Connector4-T, FMUG-1621-1.5Cable 18&quo

24BUG-6050Hand Held TerminalPENDANT CABLE WIRINGBUG-9906Cable Connector, 6-T, MBLK(SHIELD)REDBRNORYEL(Front View)AFEDCBA ____ Black: Circuit Com.B __

25PLASMA CUTTING The Programmable Gantry System can be used successfully for plasma cutting; however it is important to take certain precautions to av

26ALUMINUM RIGID RAILA 2.75" (70 mm) B 4.0" (102 mm) C .375" (9.5 mm) D .875" (22 mm) PARTS LIST ITEM QTY PAR

27PRS-1010 POWER RACKERThe POWER RACKER is a compact, motorized drive that enables the operator to position the process tool using a handheld pendant.

28PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1034 Panel Connector, 4-T, M 2 10 FAS-0112 Pan Hd Scr. 6-32 x 1/4 3 4 FAS-0204 Rn

29POWER RACKER WIRING DIAGRAM ITEM DESCRIPTION PRS-1081 PRS-1083 PRS-1085 120 VAC 240 VAC 42 VAC CB Circuit Br

3 PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable acros

30ACCESSORIESBUG-5275H.D. Cutting GroupBUG-5285H.D. Welding GroupBUG-2708Clamp with 7/8" RodBUG-5188TorchholderAssemblyMUG-1695Contact Relay 120

31Note: 1. Rail should be mounted on separate supports - not connected to burning bed - so the rail alignment will not be disturbed during loading an

32SUGGESTED BED DESIGNS FOR BURNING TABLE, CONT’D.1/4" X 6" BARS4"Maximum WidthP + 24"LBURNING BEDSHOULD BE 3-1" HIGHER THAN

331. Plug in the machine and turn on the Power Switch. Use the X and Y direction toggle switches to jog the GANTRY in all 4 directions in turn. This

34KEYPAD CHARACTER / MAP DIRECT AND SHIFTED CHARACTERSU: set Units, inch or metricR: set Ratio SE4-P; DO NOT USET: Test drives & encoders, func

35These diagnostics are included in the control module for Programmable Gantries since version XXY01. See character map of keypad for shifted keys to

36WARRANTYLimited 3-Year WarrantyMODEL ____________________________SERIAL NO. ________________________DATE PURCHASED: _________________WHERE PURCHA

45... Setup and Operating Instructions6,7... Introduction: Program Control Description and Operation7... Shape Programmi

5SETUP The GANTRY is shipped in major assemblies, ready to assemble on your burning table. It is very important to construct the burning table careful

6INTRODUCTION This is a 2-axis gantry that has 2 synchronized drives running on parallel tracks, and a second axis drive carrying a cutting torch that

7D: DISPLAY Shape Data Press D to display the data for the current shape. The terminal display shows Total No. of segments, and data for each segm

8SEGMENT TYPE AND QUADRANT CHARTSEGMENT TYPES: QUADRANT:1. CLOCKWISE 900 ARC2. COUNTERCLOCKWISE 900 ARC3. X OR Y AXIS LINE4. OBLIQUE LINE5. FUNCTIONS6

9PROGRAMMING DATA REQUIREMENTS To program a complete new shape (press “A”): Count the number of segments or operations and enter the total. For each s