Bug-o-systems Programmable Shape Machine Manual de usuario

INSTRUCTIONSANDPARTS MANUALPROGRAMMABLESHAPE MACHINEA DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA

101. Draw the required shape on paper to some convenient scale.2. Refer to the Segment Chart (Chart #1) and divide the shape into straight line and ar

11AUXILIARY MODES: TYPE 6, QUADRANT 3 ModeNo.Output 1 Output 2 Speed0 Off Off Set1 Off On Set2 Off Off Hi3 Off On Hi4 On Off Set5 On On Set6 On Off Hi

12Selecting Type 6-4 allows the speed to change to a fraction of the set speed. Display will read “Speed %”, and data entry is accepted from 1 to 99.

13QuadrantTypeNoSeg Size Comment211AB 300 CW Arc, 3.00" rad132BC 400 X-axis line, 3.00"113CD 300 CW Arc414DE 300 CW Arc335EF 400 X-axis Line

14The shape shown has a rectangular tooth form repeated six times. The required shape is numbered Shape 2, and the four segment repeated tooth is Shap

15PROGRAMMABLE SHAPE MACHINEWELD/OXYONWELD/OXYOFFWAIT FORSTARTBUTTONTIME DELAYREPEATANOTHERSHAPEAUXILIARYMODESPERCENTSPEEDSEGMENT TYPES: QUADRANT:#1

16To program a complete new shape (press “A”). Count the number of segments or operations and enter the total. For each segment, ENTER Type: select

17Type 6. Special Functions: Quadrant determined by selecting functions. 1. Repeat Another complete shape will be repeated the specied numb

18Panel Controls A. Speed B. Start/Run C. Stop/Pause D. Manual Jog/MoveE. Reset F. Circuit BreakerG. On/Off SwitchH. Pilot Lig

19Install and remove track from front of machine.RAIL INSTALLATION Before use, the cross-arm has to be inserted into the machine and the machine insta

2SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAI

20BUG-6150 / SHAPE MACHINE / EXPLODED VIEW1764523

21Model:BUG-6150 120 VACBUG-6150-E 120 VAC (Plasma)BUG-6152 240 VAC BUG-6152-E 240 VAC (Plasma)BUG-6154 42 VACBUG-6154-E 42 V

22BUG-6170 / COVER ASSEMBLY / EXPLODED VIEW11151314192022810171695632111221472118

23BUG-6170 / COVER ASSEMBLY / PARTS LISTITEM QTY PART NO. DESCRIPTION 1 1 GOF-3019 Handle 2 1 SWT-1112 PB Switch Red 3 1 SWT-1113

24BUG-6160 & BUG-6160-E / BASE ASSEMBLY / EXPLODED VIEW2543110976138121114

25BUG-6160 & BUG-6160-E / BASE ASSEMBLY / PARTS LIST ITEM QTY PART NO. DESCRIPTION 1 1 BUG-1550 Gear Motor, 150:1 BUG

26TRL1L2TBCBSW1VTPCCMEN2EN1CN1FOR HAND HELDTERMINALSW4CN2RELAY ORCUTTING SOLENOIDSW5JOYSTICK MODULEX-CONTROL-S+SY-CONTROLM2YM1XPSW2STARTSW3STOP0-VOLT2

27PROGRAMMABLE SHAPE MACHINE / ELECTRICAL COMPONENT CHART ITEM DESCRIPTION BUG-6150120 VAC BUG-6152 240 VAC BUG-615

28WIRING DIAGRAM / PENDANT CABLEBUG-6050HAND HELD TERMINALA ... BLACK: Circuit CommonB ... YELLOW: TX (Transmit)C ... ORANGE: RX (Receive)D ... BRO

29operation checklist and troubleshooting1. Plug in the machine and turn on the POWER SWITCH. Operate the manual joystick in all four directions in

3 PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable acr

30These diagnostics are being included in the various control modules for programmable machines. See character map of keypad for shifted keys to use t

31WARRANTYLIMITED 3-YEAR WARRANTYMODEL ________________________________SERIAL NO. ____________________________DATE PURCHASED: _____________________

45...Unpacking Your Programmable Shape Machine Kit6...Description, Operation7,9...Pendant Controls10...Shape Pr

5123123123UNPACKAGING YOUR PROGRAMMABLE SHAPE MACHINE KITPROGRAMMABLE SHAPE OXY-FUEL CUTTING KITS BUG-6200... 120VAC/50-60Hz/1Ph BUG-6202.

61. Set up the main track that the machine is to run on parallel to the work-piece. Slide the machine onto the track, front end rst, so that the

7PENDANT CONTROL:This is the Pendant Control with keypad and display, which plugs into the Pendant Control Connection on the control panel. ALPHA KEY

8PROGRAMMING NOTE: All programming is done using the PENDANT CONTROL.For programming use the following “Alpha Keys”.Push A: To select the type of

9PENDANT CONTROLSOperation: When rst plugged in, the position the machine is in becomes the reference Start position. Now there are three options (th